U18-15Pallet-free block machine
U18-15无托盘制造机器自动生产线是我们公司独立开发的墙壁砖和摊铺机。有效的生产区域可以达到1.3 *1.3㎡；产品的体积熔化重量可以达到2400 kg/m3，吸水率可能小于6％。产品的重量误差仅为（+1.5％），强度误差可以达到（+10％）；产品的高度误差可以控制为（+0.2毫米）。在成型后立即进行自动堆叠，无托盘，无辅助设备，无耗材。每班容量为150,000件标准砖，其中包含自动包装，只需要三名工人。后来的加载和卸载也无需手动！
Honcha Block Machine belongs to the general equipment of concrete block. By changing moulds, various concrete blocks can be produced, such as new insulation bricks, hollow blocks, multi-row perforated bricks, solid bricks, etc., various road bricks, such as interlocking bricks, permeable bricks, roadside stones, and various kinds of concrete block used for parks, airports, wharfs and other places such as hydraulic bricks, retaining bricks, flowerpot bricks, fence bricks, etc.
该设备适用于人ufacturing high-quality, high-strength concrete or fly ash blocks, and is one of the most advanced model in China.
——Features——
1.Large forming area: the effective forming area can be 1.3 m *1.3 m.
2.High production capacity of single machine: 15~18 seconds can complete a molding cycle, each time can produce 18pcs blocks with size 390*190*190mm, the production of standard brick can reach 20,000 pcs per hour.
3.Pallet-free Production: immediately stacking after molding, without hundreds of thousands of pallets input.
4.High density molding: melting weight can reach 2.3t per cubic meter, water absorption rate can be less than 8%, high density allows less cement to make high strength products, high mud content materials can also produce high quality products
5.Save a lot of labor: molding immediately stacking, no need for finished products maintenance, transport, stacking and other support equipment.
6.Mobile module: the equipment is divided into several modules, which can be quickly installed on site and can be manufactured on the ground and can be transferred quickly with the project and market without the construction cycle.
7.Can do project operation for users, responsible for: quality management, capacity assurance, cost control, equipment maintenance, formulation process.
- 模型规范 -
U18-15Model Specification |
|
| Main Dimension(L*W*H) | 8640*4350*3650mm |
| Useful Moulding Area(L*W*H) | 1300*1300*60〜200mm |
| Pallet Size(L*W*H) | 1350*1350*88mm |
| Pressure Rating | 12〜25MPA |
| Vibration | 120~210KN |
| Vibration Frequency | 3200~4000r/min (adjustment) |
| Cycle Time | 15s |
| Power(total) | 130KW |
| 总重量 | 80T |
★For reference only
——Simple Production Line——
| ITEM | |
| 01堵塞Conveying System | 08Screw Conveyor |
| 02Pallets Conveying System | 09Water Scale |
| 03U18-15Pallet-free Block Machine | 10MP1500/2000面部材料混合器 |
| 04Face Material Conveyor System | 11Cement Scale |
| 05mp330面部材料搅拌机 | 122-Compartments Base Material Batching Station |
| 061-Compartments Face Material Batching Station | 13Base Material Conveyor System |
| 07Cement silo | AFork Lift (Optional) |
★The above items can be reduced or added as needed. such as: cement silo(50-100T),screw conveyor, batching machine, automatic pallet feeder ,wheel loader, folk lift, air compressor.
Automatic packing machine
Planettary mixer
Control panel
批处理机
- 生产能力 -
| Honcha Production Capacity | |||||
| 堵塞Machine Model No. | Item | 堵塞 | Hollow Brick | Paving Brick | Standard Brick |
| 390×190×190 | 240×115×90 | 200×100×60 | 240×115×53 | ||
 |
 |
 |
 |
||
| U18-15 | Number of blocks per pallet | 18 | 50 | 72 | 115 |
| Pieces/1 hour | 3,240 | 9,000 | 12,960 | 20,700 | |
| 碎片/16小时 | 51,840 | 144,000 | 207,360 | 331,200 | |
| Pieces/300 day(two shifts) | 15,552,000 | 43,200,000 | 62,208,000 | 99,360,000 | |
★Other brick sizes not mentioned may provide drawings to inquire about specific production capacity.
