U15-15 Pallet-free block machine
U15-15无托盘砌块制造机自动生产线是我们公司独立开发的墙砖和摊铺机。有效的生产区域可以达到1.22 * 1.22‰;产品的体积熔化重量可以达到2400 kg / m3，吸水率可小于6％。产品的重量误差仅为（+ 1.5％），强度误差可达（+ 10％）;产品的高度误差可以控制（+0.2毫米）。自动堆叠立即在成型后，托盘自由，无辅助设备，无耗材。每个换档能力为120,000件含有自动包装的标准砖，只需要三名工人。然后加载和卸载也无需手动！
Honcha Block Machine属于混凝土砌块的一般设备。通过更换模具，可以生产各种混凝土块，例如新的绝缘砖，空心块，多排穿孔砖，实体砖等，各种公路砖，如互锁砖，渗透砖，路边石和各种各样用于公园，机场，码头和其他地方的混凝土块，如液压砖，挡土机，花盆砖，围栏砖等。
该设备适用于人ufacturing high-quality, high-strength concrete or fly ash blocks, and is one of the most advanced model in China.
——Features——
1.Large forming area: the effective forming area can be 1.22 m *1.22 m.
2.High production capacity of single machine: 15~18 seconds can complete a molding cycle, each time can produce 15pcs blocks with size 390*190*190mm, the production of standard brick can reach 15,000 pcs per hour.
3.Pallet-free Production: immediately stacking after molding, without hundreds of thousands of pallets input.
4.High density molding: melting weight can reach 2.3t per cubic meter, water absorption rate can be less than 8%, high density allows less cement to make high strength products, high mud content materials can also produce high quality products
5.Save a lot of labor: molding immediately stacking, no need for finished products maintenance, transport, stacking and other support equipment.
6.Mobile module: the equipment is divided into several modules, which can be quickly installed on site and can be manufactured on the ground and can be transferred quickly with the project and market without the construction cycle.
7.Can do project operation for users, responsible for: quality management, capacity assurance, cost control, equipment maintenance, formulation process.
- 模型规格 -
| U15-15 Model Specification | |
| Main Dimension(L*W*H) | 8640*4350*3650mm |
| Useful Moulding Area(L*W*H) | 1220*1220*60~200mm |
| Pallet Size(L*W*H) | 1280 * 1280 * 88mm |
| Pressure Rating | 12〜25MPa |
| Vibration | 120~210KN |
| Vibration Frequency | 3200~4000r/min (adjustment) |
| Cycle Time | 15s |
| Power(total) | 100kw. |
| 总重量 | 70T |
★For reference only
——Simple Production Line——
ITEM |
|
| 01堵塞Conveying System | 08Screw Conveyor |
| 02Pallets Conveying System | 09Water Scale |
| 03U15-15 Pallet-free Block Machine | 10MP1500 / 2000面料搅拌机 |
| 04Face Material Conveyor System | 11水泥刻度 |
| 05MP330面部材料搅拌机 | 122个隔间基材批量 |
| 061-Compartments Face Material Batching Station | 13Base Material Conveyor System |
| 07Cement silo | AFork Lift (Optional) |
★The above items can be reduced or added as needed. such as: cement silo(50-100T),screw conveyor, batching machine, automatic pallet feeder ,wheel loader, folk lift, air compressor.
Automatic packing machine
Planettary mixer
Control panel
批量机
- 生产能力 -
| Honcha Production Capacity | |||||
| 堵塞Machine Model No. | Item | 堵塞 | Hollow Brick | Paving Brick | Standard Brick |
| 390×190×190 | 240×115×90 | 200×100×60 | 240×115×53 | ||
 |
 |
 |
 |
||
| U15-15 | Number of blocks per pallet | 15 | 40 | 50 | 84 |
| Pieces/1 hour | 2,700 | 7,200 | 9,000 | 15,120 | |
| 碎片/ 16小时 | 43,200 | 115,200 | 144,000. | 241,920 | |
| Pieces/300 day(two shifts) | 12,960,000 | 34,560,000. | 43,200,000 | 72,576,000 | |
★Other brick sizes not mentioned may provide drawings to inquire about specific production capacity.
