全自动混凝土砌块生产线

- 介绍 -
Fully automatic line: wheel loader will put different aggregates in the Batching Station, it will measure them to the required weight and then combine with the cement from cement silo. All of the materials will then be sent to the mixer. After being mix evenly, the belt conveyer will convey the materials to the Block Making Machine. The finished blocks will be transferred to the Automatic Elevator. Then the finger car will take all pallets of blocks to the curing chamber for curing. The finger car will take other cured blocks to the Automatic Lowerator. And pallet tumbler can get rid of the pallets one by one and then Automatic cuber will take the blocks and stack them to a pile, then the fork clamp can take the finished blocks to the yard for sales.
- 零件 -

1 Batching and Mixing Plant
The batching and mixing system consists of a multi-component batching station which automatically weighs and conveys the aggregate to the compulsory mixer. The cement is transported from the cement silo using a screw conveyor and automatically weighed at the mixer. Once the mixer has completed its cycle the concrete will be transported using our overhead skip system to the fully automatic block machine system.

2、Block machine
The concrete is pushed into place by a feeder box and spread evenly into the bottom female mould. The top male mould is then inserted into the bottom mould and the use synchronized table vibration from both moulds to compact the concrete into the desired block. The machine can have a fully automatic face mix section added to allow the production of colored pavers.Optional block machine models: Hercules M, Hercules L, Hercules XL.

3、Pallet Elevator
清洁新鲜块以确保它们是相同的高度,然后运输到电梯系统。它可以制造为从九到十二级,每级竹子或钢材装载机的两个托盘,带有新鲜块。
4,手指车系统(母亲和儿子车)
The finger car system is built to the same number of levels as the elevator system and is designed to withstand the strain of unloading a max capacity elevator of blocks or pavers. It will transport and unload the cargo into the curing chamber for a pre determined time based on the factories geographic location. The blocks will be unloaded and transported to the lowerator.


5、Pallet Lowerator
When the pallets have been fully loaded into the lowerator every level is automatically unloaded on to the pallet return system and aligned ready for the cubing system.
6,自动龙门型块立方系统
立方系统一次将从两个托盘上收集块或摊铺机,并将它们交叉堆叠在出口输送机上。它配备了四个橡胶覆盖夹臂,并用360度水平运动液压操作。


——Full Automatic Production Line——

| 全自动混凝土砌块生产线: Items | ||
| 1自动批量站 | 2Compulsory Mixer | 3Cement Silo |
| 4Screw Conveyor | 5水泥刻度 | 6Belt Conveyor |
| 7Pallets Conveying System | 8混凝土块机 | 9Blocks Conveying System |
| 10块扫地机 | 11Elevator | 12降级器 |
| 13托盘翻转器 | 14Automatic Gantry Type Cuber | 15Finger Car System |
| 16Central Control Room | 17Hydraulic Station | 18Wheel Loader |
| 19叉车 | 20固化室 | |

包装机

托盘翻转

固化室

Dry side
- 生产能力 -
★Other brick sizes not mentioned may provide drawings to inquire about specific production capacity.
| 生产能力 | ||||||
| Hercules M | Prouduction Boards:1400*900 Production Area:1300*850 Stone Height:40~500mm | |||||
| 骄傲 | Size(mm) | 面部混合 | Pcs/cycle | Cycles/min | 开发/ 8小时 | 生产立方M / 8h |
| Standard Brick | 240×115×53 | X | 60 | 4 | 115,200 | 169 |
| Hollow block | 400*200*200 | X | 12 | 3.5 | 20,160 | 322. |
| Hollow block | 390×190×190 | X | 12 | 3.5 | 20,160 | 284 |
| Hollow Brick | 240×115×90 | X | 30 | 3.5 | 50,400 | 125 |
| 摊铺机 | 225×112.5×60 | X | 30 | 4 | 57,600 | 87 |
| 摊铺机 | 200*100*60 | X | 42 | 4 | 80,640 | 97 |
| 摊铺机 | 200*100*60 | O | 42 | 3.5 | 70,560 | 85 |
| Hercules L | Puperrautions Cata:1400 * 1100生产区:1300 * 1050石头高度:40〜500mm | |||||
| 骄傲 | Size(mm) | 面部混合 | Pcs/cycle | Cycles/min | 开发/ 8小时 | 生产立方M / 8h |
| Standard Brick | 240×115×53 | X | 80 | 4 | 153,600. | 225. |
| Hollow block | 400*200*200 | X | 15 | 3.5 | 25,200 | 403 |
| Hollow block | 390×190×190 | X | 15 | 4 | 14,400 | 203. |
| Hollow Brick | 240×115×90 | X | 40 | 4 | 76,800 | 191 |
| 摊铺机 | 225×112.5×60 | X | 40 | 4 | 76,800 | 116 |
| 摊铺机 | 200*100*60 | X | 54 | 4 | 103,680 | 124 |
| 摊铺机 | 200*100*60 | O | 54 | 3.5 | 90,720. | 109. |
| Hercules XL | Puperraulta:1400 * 1400生产区:1300 * 1350石头高度:40〜500mm | |||||
| 骄傲 | Size(mm) | 面部混合 | Pcs/cycle | Cycles/min | 开发/ 8小时 | 生产立方M / 8h |
| Standard Brick | 240×115×53 | X | 115 | 4 | 220,800 | 323. |
| Hollow block | 400*200*200 | X | 18 | 3.5 | 30,240 | 484 |
| Hollow block | 390×190×190 | X | 18 | 4 | 34,560 | 487 |
| Hollow Brick | 240×115×90 | X | 50 | 4 | 96,000. | 239 |
| 摊铺机 | 225×112.5×60 | X | 50 | 4 | 96,000. | 146 |
| 摊铺机 | 200*100*60 | X | 60 | 4 | 115,200 | 138 |
| 摊铺机 | 200*100*60 | O | 60 | 3.5 | 100,800 | 121 |








